Wound-type cell and winding mandrel

ABSTRACT

The present disclosure provides a wound-type cell and a winding mandrel. The wound-type cell comprises: a first electrode plate having a blank first current collector which is positioned at a first winding start end and is not coated with the first active material layer; a second electrode plate having a blank second current collector which is positioned at a second winding start end and is not coated with the second active material layer, and the blank second current collector is positioned at an inner side of the blank first current collector; a separator; a first electrode tab; and a second electrode tab. A first end of the blank first current collector is beyond a second end of the blank second current collector in a length direction, and a position of the first electrode tab is beyond the second end of the blank second current collector in the length direction.

REFERENCE To RELATED APPLICATIONS

The present application claims priority to Chinese patent application No. 201610195191.0, filed on Mar. 31, 2016, which is incorporated herein by reference in its entirety.

FIELD OF THE PRESENT DISCLOSURE

The present disclosure relates to the field of battery, and particularly relates to a wound-type cell and a winding mandrel.

BACKGROUND OF THE PRESENT DISCLOSURE

With the commercial development of Lithium-ion cell, the requirement of market on energy density of the Lithium-ion cell is becoming higher and higher. Referring to FIG. 1, at a winding start end of a conventional wound-type cell, a blank positive current collector 111 (Al foil) is shorter than a blank negative current collector 211 (Cu foil) which is positioned at an inner side of the blank positive current collector 111, so the inside of the wound-type cell needs to redundantly wind a part of separator 3 which is positioned between the blank positive current collector 111 and the blank negative current collector 211 and is beyond the blank positive current collector 111 and the blank negative current collector 211, and this will not only lead to the waste of separator, but also increase a thickness of the wound-type cell and reduce the energy density of the wound-type cell.

SUMMARY OF THE PRESENT DISCLOSURE

In view of the problem existing in the background, an object of the present disclosure is to provide a wound-type cell and a winding mandrel, which can reduce a usage amount of a separator and a thickness of the wound-type cell, and improve the energy density of the wound-type cell.

In order to achieve the above object, in a first aspect, the present disclosure provides a wound-type cell, which comprises: a first electrode plate having a first current collector and a first active material layer coated on a surface of the first current collector, and the first electrode plate further has a blank first current collector which is positioned at a first winding start end and is not coated with the first active material layer; a second electrode plate having a second current collector and a second active material layer coated on a surface of the second current collector, and the second electrode plate further has a blank second current collector which is positioned at a second winding start end and is not coated with the second active material layer, and the blank second current collector is positioned at an inner side of the blank first current collector in a thickness direction; a separator provided between the first electrode plate and the second electrode plate to separate the first electrode plate from the second electrode plate; a first electrode tab electrically connected to the blank first current collector; and a second electrode tab electrically connected to the blank second current collector. A first end of the blank first current collector is beyond a second end of the blank second current collector in a length direction, and a position of the first electrode tab is beyond the second end of the blank second current collector in the length direction; at least a part of a third winding start end of the separator is folded back to an inner side in the thickness direction and is positioned between the first electrode tab and the second electrode tab in the length direction.

In order to achieve the above object, in a second aspect, the present disclosure provides a winding mandrel, which is used for winding the wound-type cell according to the first aspect of the present disclosure, the winding mandrel comprises a first winding mandrel and a second winding mandrel which are sequentially provided along the length direction, a first end surface of the first winding mandrel and a second end surface of the second winding mandrel face each other and form a clamping groove; an end of the first end surface which is close to the blank second current collector is beyond an end of the first end surface which is away from the blank second current collector in the length direction; an end of the second end surface which is close to the blank second current collector is beyond an end of the second end surface which is away from the blank second current collector in the length direction.

The present disclosure has the following beneficial effects: in the wound-type cell and the winding mandrel according to the present disclosure, because a length of the blank second current collector is reduced, there is no need to redundantly wind the third winding start end of the separator in large length as in the prior art, thereby reducing a usage amount of the separator and the cost of the separator. In addition, because the third winding start end is positioned between the first electrode tab and the second electrode tab in the length direction, a thickness of the third winding start end of the separator will not be overlapped with a thickness of the first electrode tab and a thickness of the second electrode tab, thereby reducing a thickness of the wound-type cell and improve the energy density of the wound-type cell. At the same time, it is easy to realize automatic production of the wound-type cell of the present disclosure.

BRIEF DESCRIPTION OF THE FIGURES

FIG. 1 is a schematic view of a wound-type cell and a winding mandrel of the prior art.

FIG. 2 is a schematic view of a wound-type cell and a winding mandrel according to the present disclosure, in which a first winding start end, a second winding start end and a third winding start end each are indicated by a dotted line frame.

FIG. 3 is a schematic view of the wound-type cell according to the present disclosure, in which the first winding start end, the second winding start end and the third winding start end each are indicated by a dotted line frame.

REFERENCE NUMERALS ARE REPRESENTED AS FOLLOWS

-   1 first electrode plate -   11 first current collector -   111 blank first current collector -   111E first end -   12 first active material layer -   2 second electrode plate -   21 second current collector -   211 blank second current collector -   211E second end -   22 second active material layer -   3 separator -   4 first electrode tab -   5 second electrode tab -   E1 first winding start end -   E2 second winding start end -   E3 third winding start end -   C arc-shaped portion -   S1 first winding mandrel -   S11 first end surface -   S12 first side surface -   S2 second winding mandrel -   S21 second end surface -   S22 second side surface -   G clamping groove -   L length direction -   T thickness direction

DETAILED DESCRIPTION

Hereinafter a wound-type cell and a winding mandrel according to the present disclosure will be described in detail in combination with the figures.

Firstly, a wound-type cell according to a first aspect of the present disclosure will be described.

Referring to FIG. 2 and FIG. 3, a wound-type cell according to the present disclosure comprises: a first electrode plate 1 having a first current collector 11 and a first active material layer 12 coated on a surface of the first current collector 11, and the first electrode plate 1 further has a blank first current collector 111 which is positioned at a first winding start end E1 and is not coated with the first active material layer 12; a second electrode plate 2 having a second current collector 21 and a second active material layer 22 coated on a surface of the second current collector 21, and the second electrode plate 2 further has a blank second current collector 211 which is positioned at a second winding start end E2 and is not coated with the second active material layer 22, and the blank second current collector 211 is positioned at an inner side of the blank first current collector 111 in a thickness direction T; a separator 3 provided between the first electrode plate 1 and the second electrode plate 2 to separate the first electrode plate 1 from the second electrode plate 2; a first electrode tab 4 electrically connected to the blank first current collector 111; and a second electrode tab 5 electrically connected to the blank second current collector 211. A first end 111E of the blank first current collector 111 is beyond a second end 211E of the blank second current collector 211 in a length direction L, and a position of the first electrode tab 4 is beyond the second end 211E of the blank second current collector 211 in the length direction L; at least a part of a third winding start end E3 of the separator 3 is folded back to an inner side in the thickness direction T and is positioned between the first electrode tab 4 and the second electrode tab 5 in the length direction L.

In the wound-type cell according to the present disclosure, because a length of the blank second current collector 211 is reduced, there is no need to redundantly wind the third winding start end E3 of the separator 3 in large length as in the prior art, thereby reducing a usage amount of the separator 3 and the cost of the separator 3. In addition, because at least a part of the third winding start end E3, which is folded back to the inner side in thickness direction T, is positioned between the first electrode tab 4 and the second electrode tab 5 in the length direction L, a thickness of the third winding start end E3 of the separator 3 will not be overlapped with a thickness of the first electrode tab 4 and a thickness of the second electrode tab 5 as the cell shown in FIG. 1, thereby reducing a thickness of the wound-type cell and improve the energy density of the wound-type cell. At the same time, it is easy to realize automatic production of the wound-type cell of the present disclosure.

In an embodiment of the wound-type cell according to the present disclosure, referring to FIG. 3, the third winding start end E3 of the separator 3 is formed by two layers in the thickness direction T. The third winding start end E3 is a part of one layer and a part of the other layer which are clamped in a clamping groove G of a later mentioned winding mandrel; in the formed wound-type cell, the third winding start end E3 of the separator 3 is two layers, preferably, the two layers are attached together.

In an embodiment of the wound-type cell according to the present disclosure, the first electrode plate 1 may be a positive electrode plate or a negative electrode plate, correspondingly, the second electrode plate 2 may be a negative electrode plate or a positive electrode plate. Preferably, the first electrode plate 1 is a positive electrode plate and the second electrode plate 2 is a negative electrode plate, correspondingly, the first active material layer 12 is a positive active material layer, and specifically, the first active material layer 12 may be selected from at least one of lithium cobalt oxide (LiCoO₂), lithium ferric phosphate (LiFePO₄) and lithium manganese oxide (LiMn₂O₄). The second active material layer 22 is a negative active material layer, and specifically, the second active material layer 22 may be selected from at least one of carbon and silicon.

In an embodiment of the wound-type cell according to the present disclosure, the first current collector 11 is an aluminum foil, the second current collector 21 is a copper foil.

In an embodiment of the wound-type cell according to the present disclosure, the first electrode tab 4 is fixed to the blank first current collector 111 by welding.

In an embodiment of the wound-type cell according to the present disclosure, the second electrode tab 5 is fixed to the blank second current collector 211 by welding.

In an embodiment of the wound-type cell according to the present disclosure, the welding is laser welding, ultrasonic welding or resistance welding.

In an embodiment of the wound-type cell according to the present disclosure, the thickness of the first electrode tab 4 is more than a thickness of the first current collector 11. This can ensure a connection strength and an overcurrent sectional area of the first electrode tab 4.

In an embodiment of the wound-type cell according to the present disclosure, the thickness of second electrode tab 5 is more than a thickness of the second current collector 21. This can ensure a connection strength and an overcurrent sectional area of the second electrode tab 5.

In an embodiment of the wound-type cell according to the present disclosure, referring to FIG. 2 and FIG. 3, a side of the second current collector 21 which directly faces the blank first current collector 111 is not coated with the second active material layer 22. Because the blank first current collector 111 is not coated with the first active material layer 12, if the side of the second current collector 21 which directly faces the blank first current collector 111 is coated with the second active material layer 22, it is not only helpless to the capacity (lithium-ions cannot realize the reciprocating process of intercalation and deintercalation between the blank first current collector 111 and the second current collector 21 that directly faces the blank first current collector 111) but also increases the thickness of the wound-type cell and reduces the energy density of the wound-type cell. Therefore, the side of the second current collector 21 which directly faces the blank first current collector 111 may be not coated with the second active material layer 22, and this will avoid waste in material and improve the energy density of the wound-type cell.

In an embodiment of the wound-type cell according to the present disclosure, referring to FIG. 2 and FIG. 3, a side of the first current collector 11 which directly faces the blank second current collector 211 is not coated with the first active material layer 12. Because the blank second current collector 211 is not coated with the second active material layer 22, if the side of the first current collector 11 which directly faces the blank second current collector 211 is coated with the first active material layer 12, it is not only helpless to the capacity (lithium-ion cannot realize the reciprocating process of intercalation and deintercalation between the blank second current collector 211 and the first current collector 11 which directly faces the blank second current collector 211) but also increases the thickness of the wound-type cell and reduces the energy density of the wound-type cell. Therefore, the side of the first current collector 11 which directly faces the blank second current collector 211 may be not coated with the first active material layer 12, and this will avoid waste in material and improve the energy density of the wound-type cell.

In an embodiment of the wound-type cell according to the present disclosure, referring to FIG. 2 and FIG. 3, an inner side of an arc-shaped portion C of the second current collector 21 which directly faces the first end 111E of the blank first current collector 111 is not coated with the second active material layer 22. Because the first end 111E of the blank first current collector 111, which directly faces the inner side of the arc-shaped portion C of the second current collector 21, is not coated with the first active material layer 12, if the inner side of the arc-shaped portion C is coated with the second active material layer 22, it is not only helpless to the capacity (lithium-ion cannot realize the reciprocating process of intercalation and deintercalation between the inner side of the arc-shaped portion C of the second current collector 21 and the first end 111E of the blank first current collector 111) but also increases the thickness of the wound-type cell and reduces the energy density of the wound-type cell. Therefore, the inner side of the arc-shaped portion C may be not coated with the second active material layer 22, and this will avoid waste in material and improve the energy density of the wound-type cell.

Secondly, a winding mandrel according to a second aspect of the present disclosure will be described.

Referring to FIG. 2, a winding mandrel according to a second aspect of the present disclosure is used for winding the wound-type cell according to the first aspect of the present disclosure, the winding mandrel comprises a first winding mandrel S1 and a second winding mandrel S2 which are sequentially provided along the length direction L, a first end surface S11 of the first winding mandrel S1 and a second end surface S21 of the second winding mandrel S2 face each other and form a clamping groove G; an end of the first end surface S11 which is close to the blank second current collector 211 is beyond an end of the first end surface S11 which is away from the blank second current collector 211 in the length direction L; correspondingly, an end of the second end surface S21 which is close to the blank second current collector 211 is beyond an end of the second end surface S21 which is away from the blank second current collector 211 in the length direction L.

In an embodiment of the wound-type cell according to the present disclosure, referring to FIG. 2, the first end surface S11 and the second end surface S21 are parallel to each other.

In an embodiment of the wound-type cell according to the present disclosure, referring to FIG. 2, an angle between the first end surface S11 and a first side surface S12 of the first winding mandrel S1 which is close to the blank second current collector 211 is between 20 degrees and 70 degrees; correspondingly, an angle between the second end surface S21 and a second side surface S22 of the second winding mandrel S2 which is close to the blank second current collector 211 is between 160 degrees and 110 degrees. 

1.-16. (canceled)
 17. A wound-type cell, comprising: a first electrode plate having a first current collector and a first active material layer coated on a surface of the first current collector, and the first electrode plate further having a blank first current collector which is positioned at a first winding start end and is not coated with the first active material layer; a second electrode plate having a second current collector and a second active material layer coated on a surface of the second current collector, and the second electrode plate further having a blank second current collector which is positioned at a second winding start end and is not coated with the second active material layer, and the blank second current collector being positioned at an inner side of the blank first current collector in a thickness direction; a separator provided between the first electrode plate and the second electrode plate to separate the first electrode plate from the second electrode plate; a first electrode tab electrically connected to the blank first current collector; and a second electrode tab electrically connected to the blank second current collector; wherein a first end of the blank first current collector is beyond a second end of the blank second current collector in a length direction, and a position of the first electrode tab is beyond the second end of the blank second current collector in the length direction; at least a part of a third winding start end of the separator is folded back to an inner side in the thickness direction and is positioned between the first electrode tab and the second electrode tab in the length direction.
 18. The wound-type cell according to claim 17, wherein the third winding start end of the separator is formed by two layers in the thickness direction.
 19. The wound-type cell according to claim 17, wherein the first electrode plate is a positive electrode plate and the second electrode plate is a negative electrode plate.
 20. The wound-type cell according to claim 17, wherein a thickness of the first electrode tab is more than a thickness of the first current collector; a thickness of second electrode tab is more than a thickness of the second current collector.
 21. The wound-type cell according to claim 17, wherein a side of the second current collector which directly faces the blank first current collector is not coated with the second active material layer.
 22. The wound-type cell according to claim 17, wherein a side of the first current collector which directly faces the blank second current collector is not coated with the first active material layer.
 23. The wound-type cell according to claim 17, wherein an inner side of an arc-shaped portion of the second current collector which directly faces the first end of the blank first current collector is not coated with the second active material layer.
 24. A winding mandrel, used for winding the wound-type cell according to claim 17, wherein the winding mandrel comprises a first winding mandrel and a second winding mandrel which are sequentially provided along the length direction, a first end surface of the first winding mandrel and a second end surface of the second winding mandrel face each other and form a clamping groove; an end of the first end surface which is close to the blank second current collector is beyond an end of the first end surface which is away from the blank second current collector in the length direction; an end of the second end surface which is close to the blank second current collector is beyond an end of the second end surface which is away from the blank second current collector in the length direction.
 25. The winding mandrel according to claim 24, wherein the first end surface and the second end surface are parallel to each other.
 26. The winding mandrel according to claim 25, wherein an angle between the first end surface and a first side surface of the first winding mandrel which is close to the blank second current collector is between 20 degrees and 70 degrees; an angle between the second end surface and a second side surface of the second winding mandrel which is close to the blank second current collector is between 160 degrees and 110 degrees.
 27. The winding mandrel according to claim 24, wherein the third winding start end of the separator is formed by two layers in the thickness direction.
 28. The winding mandrel according to claim 24, wherein the first electrode plate is a positive electrode plate and the second electrode plate is a negative electrode plate.
 29. The winding mandrel according to claim 24, wherein a thickness of the first electrode tab is more than a thickness of the first current collector; a thickness of second electrode tab is more than a thickness of the second current collector.
 30. The winding mandrel according to claim 24, wherein a side of the second current collector which directly faces the blank first current collector is not coated with the second active material layer.
 31. The winding mandrel according to claim 24, wherein a side of the first current collector which directly faces the blank second current collector is not coated with the first active material layer.
 32. The winding mandrel according to claim 24, wherein an inner side of an arc-shaped portion of the second current collector which directly faces the first end of the blank first current collector is not coated with the second active material layer. 